Case Study

Innovative Restocking Cart

optimizing Backroom efficiency

Results

reduced touchpoints significantly improves labor efficiency

Nashville Wire Group has been in the business of producing stocking carts for decades so we have a clear understanding of fit and function. But when the Display division was given the opportunity to develop a product for off-shore production, we immediately saw an opportunity to innovate our customers’ supply chain.

BRIEF

Client asked Nashville Display to provide a solution to facilitate the transport of products from their central depot to in-store shelves, while eliminating double and triple product handling in the process.

The existing process involved the manual placement of product at the DC into a store-bound truck. Once on the store's loading dock, the merchandise is manually offloaded and ultimately placed on a mobile stocking cart to transport to the sales floor. Once there, it is again touched to place on shelf for selling. Could we simplify this?

DESIGN

We immediately saw an opportunity to revolutionize our customers' supply chain and maximize transit space BEFORE product movement from DC or warehouse..

Working in collaboration with our client, we determined the most used product container dimensions. This defined the shelf area and spacing parameters we had to work with. We then calculated footprint based on maximizing floor space in 53' truck when a mobile stocking cart is fully loaded. And similarly, when empty carts are returned to depot, there was no wasted space on the truck floor.

  • Robust, pre-assembled cart construction – nestable for efficient shipping without compromising functionality or structural integrity.
  • Target cost was met with off-shore fabrication.
  • Nesting design optimized containers into US DC’s, and reduced freight.
  • Shipping stocking carts fully stocked allows movement straight to the salesfloor.

EVALUATE

By developing a footprint and format that was supply chain friendly, we did in fact reduce the total number of touchpoints and significantly reduced store level labor in unloading and restocking.

  • Initial samples were produced and tested at our off-shore facility prior to finalizing production specifications.
  • Our innovative solution enables ease of maneuverability in confined spaces like narrow aisles and busy stock-rooms.
  • Our folding, nesting solution maximizes container efficiency for reduced ocean freight and optimizes truck loading to deliver the most effective supply chain outcome.

Let Nashville Display evaluate your current backroom efficiency and present you with a solution that delivers results.

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